Objective 2


Demonstrate the ability to evaluate trends in design principles and apply them into the form and function of devices.

Acty Dual Cup Holder

The Acty Dual Cup Holder exemplifies the integration of design principles and fastening techniques, using steel M3 bolts and stainless steel nuts to achieve a secure and robust assembly. 3D-printed Polycarbonate material enhances the product's adaptability, while its ergonomic placement and spill-resistant lip promote user convenience and safety.

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Design principles are the fundamental guidelines that shape the aesthetics, functionality, and user experience of products. In the realm of devices, the art of fastening plays a pivotal role in ensuring structural integrity, reliability, and ease of assembly. This essay explores the Acty Dual Cup Holder, a product that exemplifies the thoughtful application of design principles and innovative fastening techniques to deliver a functional, secure, and aesthetically pleasing solution.

The Acty Dual Cup Holder is a practical and versatile accessory designed to accommodate two large cans of Monster energy drinks. Its main purpose is to provide convenience and organization for drivers, particularly those of Honda Acty vehicles. This cup holder is 3D printed using Polycarbonate, a durable and resilient material known for its strength and heat resistance. To ensure the sturdiness of the product and proper alignment within the car, two steel M3 x 16mm bolts and M3 stainless steel nuts are used for assembly.

Fasteners are essential components in device design, responsible for holding various parts together. Choosing the right type of fastener can significantly impact the product's longevity, ease of assembly, and overall user satisfaction. In the Acty Dual Cup Holder, the selection of steel M3 bolts and stainless steel nuts showcases a careful consideration of material properties.

Steel M3 bolts offer excellent strength, providing a secure grip between the cup holder's components. Their resilience ensures that the cup holder remains intact even during sudden movements or vehicle vibrations. The M3 stainless steel nuts complement the bolts, offering corrosion resistance, essential in automotive environments where exposure to moisture and humidity is common.

The Acty Dual Cup Holder's design focuses on ease of assembly and installation. The two-bolt system simplifies the manufacturing process, reducing production time and costs while maintaining structural integrity. Moreover, mounting the cup holder to the existing ash tray of Honda Acty vehicles enhances convenience for the end-users, as no modifications are required for installation.

Design principles extend beyond functionality; aesthetics also play a critical role in user experience. The Acty Dual Cup Holder's 3D printing using Polycarbonate allows for precise customization and integration of design features. The material's smooth finish create a visually appealing product.

The Acty Dual Cup Holder demonstrates a keen understanding of user experience through its design. The placement of the cup holder within easy reach of the driver ensures effortless access to beverages during travel, promoting safety and reducing distractions. The lip at the top of the cup holder helps prevent spillage, safeguarding the interior of the vehicle.

The use of 3D printing technology and Polycarbonate material aligns with sustainable design practices. Additive manufacturing minimizes material waste compared to traditional subtractive manufacturing methods. Additionally, Polycarbonate is a recyclable material, reducing the environmental impact of the product's end-of-life phase.

The Acty Dual Cup Holder exemplifies the successful integration of design principles and fastening techniques in a functional and aesthetically pleasing device. By utilizing steel M3 bolts and stainless steel nuts, the cup holder achieves a secure and robust assembly. The choice of 3D-printed Polycarbonate highlights the product's adaptability and eco-friendliness. Furthermore, the cup holder's ergonomic placement and spill-resistant lip enhance user experience and safety.

As technology and design principles continue to evolve, products like the Acty Dual Cup Holder demonstrate how innovation and thoughtful application of fastening techniques lead to improved form, function, and user satisfaction in the realm of device design.


The Rack Track

The Rack Track exemplifies the application of design principles in fastener selection and material choices. Through the use of M3 Stainless Steel Square nuts, M3 x 16mm steel bolts, Stainless Steel 3mm x 20mm pegs, powder-coated aluminum, and 3D printed Polycarbonate and TPU parts, it achieves a durable and versatile product with a focus on form and function.


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In the realm of product design, the successful integration of form and function is imperative to create a compelling and efficient solution. The Rack Track requires well-thought-out fastening mechanisms to ensure stability and ease of use. In this essay, we will evaluate the prevailing design principles that influence fastener selection and application in the context of the rack track. Specifically, we will focus on the use of M3 Stainless Steel Square nuts, M3 x 16mm steel bolts, and Stainless Steel 3mm x 20mm pegs within a structure composed of powder-coated aluminum and 3D printed parts made of Polycarbonate and TPU.

Fasteners play a crucial role in the design and assembly of products. They are responsible for holding components together, distributing loads, and ensuring structural integrity. The choice of fasteners directly impacts the reliability, durability, and maintenance of a product. As such, designers must carefully evaluate and select fasteners that align with the device's requirements.

The use of M3 Stainless Steel Square nuts, M3 x 16mm steel bolts, and Stainless Steel 3mm x 20mm pegs signifies a strategic choice of material. Stainless steel offers exceptional corrosion resistance, high tensile strength, and longevity, making it ideal for applications requiring durability, especially in challenging environments. Additionally, the material's aesthetic appeal aligns with the rack track's design, imparting a premium look.

The square nuts, steel bolts, and pegs demonstrate a thoughtful approach to fastener design. The M3 size provides an appropriate balance between strength and compatibility with the rack track's components. The square shape of the nuts ensures a secure fit, preventing rotation and enhancing overall stability. In addition, the stainless-steel nuts are able to be placed inside the tensioners due to the versatility of 3D printing.

The use of powder-coated aluminum for the track material represents a well-considered choice. Aluminum offers an excellent strength-to-weight ratio, making the rack track both robust and lightweight. The powder coating further enhances the material's durability and resistance to abrasion, preventing wear and maintaining an attractive appearance over time.

The integration of 3D printed parts made of Polycarbonate and TPU exemplifies the adaptability of modern manufacturing methods. Polycarbonate and TPU offer distinct properties - Polycarbonate's high impact resistance and TPU's flexibility - that complement the structural requirements of the rack track.

Designers must also consider environmental sustainability in their choices. Stainless steel and aluminum are recyclable materials, contributing to the rack track's eco-friendliness. Moreover, the 3D printing process reduces material waste compared to traditional manufacturing methods, making it a greener option for producing plastic parts.

The design of the rack track demonstrates a commendable implementation of key design principles when it comes to fastener selection and application. The thoughtful use of M3 Stainless Steel Square nuts, M3 x 16mm steel bolts, and Stainless Steel 3mm x 20mm pegs showcases the importance of material selection and compatibility. The combination of powder-coated aluminum and 3D printed Polycarbonate and TPU parts exemplifies the integration of form and function to create a durable, lightweight, and customizable solution. By embracing these design principles, the rack track becomes a prime example of how innovative fasteners and material choices can enhance the performance and overall user experience of a product.


Submarine Warfare Device Plaque

Explores the application of design principles and fasteners in the creation of an 18.5" Submarine Warfare Device Plaque. Utilizing tools like Fusion 360 and Meshmixer, along with 3D printing and innovative casting techniques, the plaque showcases the harmonious balance between form and function while incorporating a picture frame holder for easy wall mounting.

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The world of design principles is a constantly evolving landscape, where creativity and functionality merge to create innovative and efficient solutions. One area that has seen remarkable advancements is the use of fasteners in product design. In this essay, we explore the development and application of design trends in the creation of an 18.5" Submarine Warfare Device Plaque. Employing cutting-edge tools like Fusion 360 and Meshmixer, alongside 3D printing techniques and resin molding, this project showcases how fasteners are instrumental in achieving a harmonious balance between form and function.

Fusion 360 and Meshmixer serve as powerful design tools that have revolutionized the creative process. The integration of these tools enables designers to craft complex and intricate models with relative ease. Additionally, their built-in simulation capabilities allow for virtual testing of fastener arrangements to ensure the structural soundness of the plaque.

3D printing has revolutionized manufacturing, enabling rapid prototyping and personalized designs. The Submarine Warfare Device Plaque leveraged the capabilities of 3D printing to produce precise and intricate parts, ensuring that each component fits seamlessly with the others. The material used, resin, granted a highly detailed part that seamlessly fit together. Assembly lines were erased using filler and sanded to a smooth finish.

To further enhance the visual appeal of the plaque, cold casting with mica powder and Smooth-Cast 325 was employed. This process not only added a metallic luster but also allowed for greater design flexibility. The choice of tin-based silicon for molding the assembled 3D printed parts ensured accuracy and repeatability in the production of multiple plaques.

A significant challenge faced during the design process was finding a solution for easy wall mounting. Here, the ingenuity of the design lies in embedding a picture frame holder within the plaque's infill cast. This integration offered a seamless and reliable way to attach the plaque to a screw in the wall, simultaneously adding aesthetic value and practicality to the final product.

To evaluate trends in design principles, it is essential to consider aspects such as sustainability, user experience, and material selection. The Submarine Warfare Device Plaque embodies sustainable design by incorporating 3D printing, which reduces material waste and energy consumption. Moreover, the integration of a picture frame holder optimizes user experience, making it effortless to mount and display the plaque, enhancing its appeal to consumers.

The creation of the 18.5" Submarine Warfare Device Plaque serves as a prime example of how trends in design principles can be evaluated and skillfully applied to achieve a product that excels in both form and function. Through the intelligent use of Fusion 360, Meshmixer, 3D printing, resin molding, and innovative casting techniques, this plaque showcases the evolution of design principles in the modern era. As technology continues to progress, so will the possibilities for innovative and sustainable design, ultimately shaping the products that define our world.